Ive been repairing some old family furniture lately. This oak dresser with mirror was in great shape except that the drawer bottoms were falling out.
The drawers were made with Knapp joints (also called pin and crescent):
This machine cut joint was popular for about thirty years (approx. 1870-1900), before machine cut dovetails took over. The pins are not dowels, instead they are formed out of the drawer front. There are some interesting resources on the web - just google "Knapp joint". Apparently, it is a strong joint. These have held up fine for over 100 years of use.
What didnt hold up were the drawer bottoms. Made from a single piece of thin, solid wood (much more appealing to me than plywood)each bottom fit into grooves on the front and two sides and was nailed into the bottom of the back. Unlike plywood however, the solid wood shrank. Eventually, the bottom shrank enough for the front to pull out of the groove. It then sagged under the weight of the drawer contents until it started pulling out of the side grooves as well. Not good.
On my recently completed candle till, I am hoping to avoid this problem by setting the nail in a saw kerf to allow it to move, while the front is glued into its groove. Of course that drawer is so small it really isnt an issue.
Heres a shot showing how the bottom has shrunk about 1/4" and pulled out of the front groove:
I thought about repairing these drawers with the technique from the candle till, but instead I decided to try the least invasive approach first. So in the end I pulled the nails from the back edge of the bottom, reseated the bottom in the front groove, and then renailed the bottom.
My thinking was to see how long this would hold up. If I get another 100 years out of it great! If not, I can try more drastic (well, not really drastic, its just a little glue...) action later.
Theres one mystery about this dresser that I havent figured out yet. While I was working on it, the grain on the front of the drawers didnt look quite right to me. I started to think that it might have been "grained" with paint or stain. Now, looking at the fourth pin up in the first shot, you can see that the drawer front is actually a glue-up of two separate pieces (two grain patterns) but on the front of the drawer, the grain appears continuous. Im pretty sure its been "grained", possibly to hide the glue line or to give it a more uniform grain pattern. The top half is quartersawn but the bottom is flatsawn, so if it is white oak, the ray or fleck would not be the same. Hmm.
I think I need to look at the drawers again...
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